PA6 nylon injection molding process services

Used in many structural applications because of its good mechanical strength and rigidity. It is used in bearings because of its good wear resistance.

Injection Molding processing conditions

Drying	Since PA6 absorbs moisture readily, care should be taken to ensure its dryness prior to molding. If the material is supplied in watertight packaging, the containers should be kept closed. If the moisture content is >0.2%, drying in a hot air oven at 80 C (176 F) for 16 hours is recommended. If the material has been exposed to air for more than 8 hours, vacuum drying at 105 C (221 F) for more than 8 hours is recommended.
Melt Temperature	230 - 280 C (446 - 536 F); 250 - 300 C (482 - 572 F) for reinforced grades
Mold Temperature	80 - 90 C (176 - 194 F). Mold temperature significantly influences the crystallinity level which in turn affects the mechanical properties. For structural parts, a high degree of crystallization is required and mold temperatures of 80 - 90 C (176 - 194 F) are recommended. High mold temperatures are also recommended for thin-wall parts with long flow lengths. Increasing the mold temperature increases the strength and hardness, but the toughness is decreased. When the wall thickness is greater than 3 mm, a cold mold is recommended (20 - 40 C / 68 - 104 F), which leads to a higher and more uniform degree of crystallinity. Glass reinforced materials are always processed at mold temperatures greater than 80 C (176 F).
Material Injection Pressure	Generally between 75 - 125 MPa (depends on material and product design)
Injection Speed	High (slightly lower for reinforced grades)

Runners and Gates

The gate location is important because of very fast freeze-off times. Any type of gate may be used; the aperture should not be less than half the thickness of the part. When hot runners are used, the size of the gates can be smaller than when cold runners are used, because premature freeze-off is prevented. When using submarine gates, the minimum diameter of the gate should be 0.75 mm.

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Chemical and Physical Properties

The molecular structure of polyamides consist of amide (CONH) groups joined by linear aliphatic sections (based on methylene groups). The toughness, rigidity, crystallinity, and thermal resistance of polyamide materials are due to the strong interchain attraction caused by the polarity of the amide groups. The CONH groups also cause a lot of moisture absorption.

Nylon 6 is produced by polymerization of caprolactam. The chemical and physical properties are similar to that of PA66. However, its melting point is lower than PA66 and it has a wider processing temperature range. Its impact strength and solvent resistance are better than PA66, but its moisture absorption is higher. Many properties are affected by moisture absorption, which must be taken into account when designing with this grades. Various modifiers are added to improve mechanical properties; glass is one of the most commonly used fillers. Addition of elastomers such as EPDM or SBR improves impact resistance.

For unfilled grades, shrinkage is of the order of .01 - .015 mm/mm (1 - 1.5%). Addition of glass fibers reduce the shrinkage to as low as 0.3% in the flow direction (but could be as high as 1% in the cross-flow direction). The post-molding shrinkage is affected mainly by the crystallinity level and moisture absorption. The actual shrinkage is a function of part design, wall thickness, and processing conditions.

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